COMPARATIVE ANALYSIS OF COAL, FUEL OIL AND NATURAL GAS FOR CEMENT PRODUCTION
ABSTRACT
This study is a comparative analysis of the use of coal, fuel oil and natural gas for cement production noting their physical and chemical properties, cost and availability, impact on the environment and human health. Out of the seven cement manufacturing industries in Nigeria, three industries use these fuels were selected for the study. The industries are NigerCem Ebonyi state, Dangote cement Benue state and UniCem Cross river state. Questionnaires were used to gather information on the three fuels. The likert 3 scale model was adopted, using 2.0 as the cut off mark. Based on the analysis of the study, it was observed out that amongst these three 3 fuels, fuel oil is presently expensive though available, while coal and natural gas are cheap but coal is not available due to the closure of Nigerias coal mine. In terms of environment and health, coal and fuel oil emit much harmful gases to the environment and cause more health problems to cement worker but natural gas emits less of these harmful gases to the environment and cause less health problems to workers. The study therefore shows that natural gas is the best fuel because it is cheap, readily available and creates fewer problems to the environment.
CHAPTER ONE
INTRODUCTION
1.1 BACKGROUND OF STUDY
Energy is commonly defined as the ability to do work or to produce heat.
Normally heat could be derived by burning a fuel i.e. a substance that contains internal energy which upon burning generates heat. IEA, 2004.
The energy system today is highly dependent on fossil fuel with coal, fuel oil and natural gas accounting for about 80 of world primary energy demand. Kul, 2001.
Fuels are the major source of energy for industries and cement industry is not an exception. However, the energy source to be adopted will have to meet the varying needs of different countries and at the same time enhance the security of each against the energy crisis that have taken place in the past. The selection/ choice of fuel type depend on various factors such as environmental pollution, ease in processing, storage and handling, availability and cost of the fuel.
Coal, fuel oil and natural gas are the most commonly used energy carrier in cement industries. The energy use for cement production is distributed as follows:
92.7 for pyroprocessing
5.4 for finishing grinding and
1.9 for raw grinding Choate, 2003.
The choice of fuel use entails the level at which green house gases GHG are emitted, the cost of cement and the quality of the cement produced.
This research work will help in selecting the best fuel and techniques to be use in order to attain a high quality product at a lower cost with lesser green house gas emission to the environment.
1.2 STATEMENT OF PROBLEM
The choice of fuel is attained by comparative analysis of coal, fuel oil and natural gas in cement production. In comparing these fuels, the following problem arises:
Knowledge of the physio chemical properties of coal, fuel oil and natural gas.
Knowledge of the green houses gases GHG emitted by each of these fuel, their level of emission and their effects on the environment and humans health esp. cement workers.
Knowledge of the cost and availability of coal, fuel oil and natural gas.
1.3 AIMS AND OBJECTIVES OF STUDY
The aims of this research work is to;
Study the physical and chemical properties of coal, fuel oil and natural gas.
Gain knowledge on the green house gases GHG emitted, their effect on the environment and humans health and the level of emission from each fuel.
Study coal, fuel oil and natural gas in relation to cost and availability.
1.4 SIGNIFICANCE OF THE STUDY
With the growth in industrialization today, this study will offer numerous values both to the cement industry and staff, the environment and society at large.
It will choose an economical and less hazardous fuel and techniques for cement production.
Also, it will help in the selection of techniques /fuel that will reduce the emission of green house gases GHG from cement industries to the environment. This gases emitted causes acid rain, smog etc. which can cause cancer to human and destroys plant lives.
In terms of infrastructural development, an economical fuel for production will lead to a reduction in the cost of cement, thereby encouraging the development of buildings and Government in development of roads, bridges, and other construction oriented projects.
This study will also give students of chemical engineering and other related courses an insight of these fuels with their different environmental implications, properties and choice of fuel when combustion of fuel is required.
1.5 SCOPE AND LIMITATION
This study would have covered all the Nigerian cement industries but due to time and cost of analysis, it is limited to three3 cement industries namely: Dangote Cement in Gboko Benue State, United Cement Company in Calabar Cross River State UniCem, and Nigerian Cement Company in Nkalagu Ebonyi State NigerCem of which each uses Fuel oil, natural gas and coal respectively as energy source.
The intention of the study is to cover the effects of coal, fuel oil and natural gas in the production of cement with reference to cost, storage and handling, availability, product quality and environmental impact.
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Settings | COMPARATIVE ANALYSIS OF COAL, FUEL OIL AND NATURAL GAS FOR CEMENT PRODUCTION remove | The kinetic study on hydrolysis of cellulose (saw-dust) remove | A COMPARATIVE STUDY OF CHEMICAL AND MICROWAVE SYNTHESIZED ACTIVATED CARBORN FROM CORN COB remove | ANALYSIS OF BUSH PEAR AND ITS OIL remove | Analysis of vegetables oil before and after refining remove | Design, fabrication and test run of a single column vegetable oil refiner remove |
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Name | COMPARATIVE ANALYSIS OF COAL, FUEL OIL AND NATURAL GAS FOR CEMENT PRODUCTION remove | The kinetic study on hydrolysis of cellulose (saw-dust) remove | A COMPARATIVE STUDY OF CHEMICAL AND MICROWAVE SYNTHESIZED ACTIVATED CARBORN FROM CORN COB remove | ANALYSIS OF BUSH PEAR AND ITS OIL remove | Analysis of vegetables oil before and after refining remove | Design, fabrication and test run of a single column vegetable oil refiner remove |
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Description | ABSTRACT This study is a comparative analysis of the use of coal, fuel oil and natural gas for cement production noting their physical and chemical properties, cost and availability, impact on the environment and human health. Out of the seven cement manufacturing industries in Nigeria, three industries use these fuels were selected for the study. The industries are NigerCem Ebonyi state, Dangote cement Benue state and UniCem Cross river state. Questionnaires were used to gather information on the three fuels. The likert 3 scale model was adopted, using 2.0 as the cut off mark. Based on the analysis of the study, it was observed out that amongst these three 3 fuels, fuel oil is presently expensive though available, while coal and natural gas are cheap but coal is not available due to the closure of Nigerias coal mine. In terms of environment and health, coal and fuel oil emit much harmful gases to the environment and cause more health problems to cement worker but natural gas emits less of these harmful gases to the environment and cause less health problems to workers. The study therefore shows that natural gas is the best fuel because it is cheap, readily available and creates fewer problems to the environment. CHAPTER ONE INTRODUCTION 1.1 BACKGROUND OF STUDY Energy is commonly defined as the ability to do work or to produce heat. Normally heat could be derived by burning a fuel i.e. a substance that contains internal energy which upon burning generates heat. IEA, 2004. The energy system today is highly dependent on fossil fuel with coal, fuel oil and natural gas accounting for about 80 of world primary energy demand. Kul, 2001. Fuels are the major source of energy for industries and cement industry is not an exception. However, the energy source to be adopted will have to meet the varying needs of different countries and at the same time enhance the security of each against the energy crisis that have taken place in the past. The selection/ choice of fuel type depend on various factors such as environmental pollution, ease in processing, storage and handling, availability and cost of the fuel. Coal, fuel oil and natural gas are the most commonly used energy carrier in cement industries. The energy use for cement production is distributed as follows: 92.7 for pyroprocessing 5.4 for finishing grinding and 1.9 for raw grinding Choate, 2003. The choice of fuel use entails the level at which green house gases GHG are emitted, the cost of cement and the quality of the cement produced. This research work will help in selecting the best fuel and techniques to be use in order to attain a high quality product at a lower cost with lesser green house gas emission to the environment. 1.2 STATEMENT OF PROBLEM The choice of fuel is attained by comparative analysis of coal, fuel oil and natural gas in cement production. In comparing these fuels, the following problem arises: Knowledge of the physio chemical properties of coal, fuel oil and natural gas. Knowledge of the green houses gases GHG emitted by each of these fuel, their level of emission and their effects on the environment and humans health esp. cement workers. Knowledge of the cost and availability of coal, fuel oil and natural gas. 1.3 AIMS AND OBJECTIVES OF STUDY The aims of this research work is to; Study the physical and chemical properties of coal, fuel oil and natural gas. Gain knowledge on the green house gases GHG emitted, their effect on the environment and humans health and the level of emission from each fuel. Study coal, fuel oil and natural gas in relation to cost and availability. 1.4 SIGNIFICANCE OF THE STUDY With the growth in industrialization today, this study will offer numerous values both to the cement industry and staff, the environment and society at large. It will choose an economical and less hazardous fuel and techniques for cement production. Also, it will help in the selection of techniques /fuel that will reduce the emission of green house gases GHG from cement industries to the environment. This gases emitted causes acid rain, smog etc. which can cause cancer to human and destroys plant lives. In terms of infrastructural development, an economical fuel for production will lead to a reduction in the cost of cement, thereby encouraging the development of buildings and Government in development of roads, bridges, and other construction oriented projects. This study will also give students of chemical engineering and other related courses an insight of these fuels with their different environmental implications, properties and choice of fuel when combustion of fuel is required. 1.5 SCOPE AND LIMITATION This study would have covered all the Nigerian cement industries but due to time and cost of analysis, it is limited to three3 cement industries namely: Dangote Cement in Gboko Benue State, United Cement Company in Calabar Cross River State UniCem, and Nigerian Cement Company in Nkalagu Ebonyi State NigerCem of which each uses Fuel oil, natural gas and coal respectively as energy source. The intention of the study is to cover the effects of coal, fuel oil and natural gas in the production of cement with reference to cost, storage and handling, availability, product quality and environmental impact. |
ABSTRACT
The research project studies the analysis of pear and its oil. The mesocarp from edible African pear DacryodesEdulis were evaluated for their oil yield. The pulp from this pear were oven dried at 100oC105oC to a moisture content level of 29.The mesocarp was subjected to proximate analysis to determine the percentage of the moisture, ash, fat, crude fibre, crude protein and carbohydrate content which resulted to the values of 29, 2, 19.6, 25.5, 11.9, and 12 respectively. Then the dried sample was pulverized by using hammer mill and the oil was extracted by solvent extraction using nhexane. The oil extracted were analyzed for the chemical properties i.e. Acid value, saponification value, peroxide value, iodine value etc. the values obtained are respectively 8.41gm/KOH/gm, 185.1gm/KOH/gm, 2.8gm/KOH/gm 3.96gm/iodine/gm and Physical properties i.e. Refractive index, Ph value, specific gravity which the values obtained are 1.469brix, 5.7 and 0.92. and the The percentage oil yield content is 51.57. This physiochemical characteristic and fatty acid composition of this oil show that they have industrial potentials.
CHAPTER ONE
1.0 INTRODUCTION
In the major world, one major source of protein and vegetable oil is from oil seeds /fruits Williams M. A. 1996. Oil constitutes a well defined class of naturally occurring substance. It is greasy, being soluble in organic solvents but insoluble in polar solvents such as water. Oil is a liquid at room temperature. Commercially, oil as well as fats is sourced from certain plant groups mostly seeds and nuts and some parts of animal within which they occur in relatively large quantity in an easily available form McGrawHill, 1997. The existence of oil in certain plants has been known for century of years Ogbu 2005.Oil can be grouped into edible and nonedible oil depending on the amount of unsaponified matters and impurities contained therein. Edible oil extracted from African pear, bread fruits, cashew nut, peanut etc. are examples of vegetable oil which are naturally occurring esters of higher fatty acids and glycerol, and are predominantly triglycerides with traces of mono and diglycerides, sterples, antioxidants, vitamins, saturated and unsaturated free fatty acids and other minor constituents. They are widely distributed in nature and were first consumed as food. Later, oils were discovered to be used as renewable raw materials for variety of nonfood production. For instance; soaps, creams, disinfectants, paints, enamels, inks etc.
1.1 HISTORICAL BACKGROUND OF THE STUDY
The generic name Dacryodes was derived from the Greek word Dakruon meaning tear referring to resin droplets on the bank surface of its member while Edulis means edible emphasizing the importance of nutrients fruits in the plants cultivation .The plant belongs to the family Burseraceae whose members are characterized by an ovary of 2to 5 cells, prominent as inducts in the bark, wood, and intrasteminal disk Chunduff, 1984. The genus Dacryodes consist of about 10 species Verheji, 2002. However Rehn, 1984 indicated 80 species to encompass sub species of varieties, form and cultivars. Two varieties are recognized; Varparvicarpa and Varedulis whose conical fruit is smaller with the pulp. Varedulis exhibit verticulate or subverticulate branching while the branching is slender and opposite or bifurcate in varparvicarpa Okafor et.al 1983.
1.2 AIMS AND OBJECTIVES
This project is aimed at the analysis of bush pear and its oil.The main objective of this study is to carry out proximate analysis and physiochemical properties of African pear oil extracted by solvent methods. This physiochemical properties determined are specific gravity, refractive index, ph value, boiling point, acid value, iodine value, peroxide value, and saponification value. To achieve the objectives of this project, it is important to:
a Select the best suited solvent for optimum yield.
b Characterize the extracted oil for compositions and properties.
c Test the suitability of the oil.
1.3 STATEMENT OF THE PROBLEM
This research work involves the analysis of African pear and its oil though the food crop African pear potential is rated one of the highest oil producing fruit crop yet it begs the question of its potential.
Furthermore, this project will answer the following questions;
i Solvent extraction by solvent method
ii What is the optimum yield of the particle size using n hexane
iii Is there significant difference in the characterization of the extracted oil as compared to theoretical value in terms of;
1 Chemical properties Acid value, iodine value, saponification value and peroxide value.
2 Physical properties specific gravity, density, viscosity, refractive index.
3 Chemical composition protein crude, fibre, carbohydrate and moisture.
1.4 SIGNIFICANCE/ECONOMIC IMPORTANCE OF THE STUDY
Characterizing the potentials of African pear/African pear oil for many purposes has several implications. Communities in the West African countries are significantly dependent on financial gain from agrarian enterprise.
It is hope that from the project, optimum extraction parameters which are quality of the oil would be established, the result would add to the data bank that could help potential industrialist who intends to go into vegetable table oil production from African pear. A crop that experiences a post harvest loss in excess of 40 in areas where malnutrition is prevalent is a problem for potentials to reclaim the lost percentage of either food or other purposes is advantageous for producers and consumers alike.
1.5 SCOPE AND LIMITATION OF THE STUDY
In this project work, we intend to analyze and extract completely African pear and its oil. Many research work has been done in giving a detailed composition found in African pear. But this research account on the optimum route to:
i Extraction of vegetable oil from bush pear.
ii Separation of pure oil from the solvent.
iii Characterization of the African pear.
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Content | Abstract This project focuses on The kinetic study on hydrolysis of cellulose (saw-dust). The steps employed to achieve this project involved extraction of cellulose from sawdust and subsequently, hydrolysis of starch to simple sugar. This was followed by glucose analysis. Different experiments were conducted during acid hydrolysis to study the various acids on the hydrolysis of cellulose to glucose. The saw-dust was extracted from the wood by grinding using saw. The process used in the hydrolysis was acid hydrolysis in which two major inorganic acids (Hydrochloric and Sulfuric) were used at constant temperature of 80oC. During this experiment, it was observed that Hydrochloric acid hydrolyzed most, followed by Sulphuric acid. Finally, sugar analysis was carried out to determine the acid with the highest yield of glucose and the best acid for the hydrolysis. It was noticed that the yield of glucose was relatively high from HCl at 1.280% concentration, followed by H2SO4 at 0.940%. It was also seen from the graph that the absorbance yield increases as the glucose concentrations increases in terms of HCl. Therefore, the best acid for acid for acid hydrolysis is HCl | Abstract
This research work was carried out to determine the physicochemical analysis of the following vegetable oil (Groundnut oil, Palm kernel oil and Shea butter) were purchased from Abuja main market and the local method was used to prepare the oil in this study. All of the vegetable oil conformed physicochemical to the standards established by the Nigerian Industrial Standard (NIS), African Regional Organization of Standardization (ARSO). The highest FA (fatty acid) is from palm acid in all of the three oils and range from a maximum of 3.0%, while the principal saponification value ranges from187-196 maximum at low levels. In all, the physicochemical analyses of the groundnut, palm kernel and Shea butter oils extracted locally and later refined, showed some significant differences. | Abstract
A single column oil Refiner is designed, fabricated and tested. Some of the prime key components of this refiner are the activated carbon bed, filter bed, neutralization tank, settling tank, heating filaments, thermostat fibre etc. This fabrication is aimed at refining general vegetable oils and fats. In this research, three samples were refined (Groundnut oil, Palm kernel oil and Shea butter) and then physiochemical analysis of the samples was carried out before and after refining. The test running of the refiner was evaluated for settling and heating time of the oil and optimum operating conditions by activated carbon and neutralizing the oil with caustic soda in the neutralization tank after which it has been heated so as to evaporate the available water to the required moisture content for safe storage. The test showed that the maximum efficiency of the refiner was obtained using the caustic soda regent for neutralization and oil recovery which were 78.5% and 87.6% on the average respectively. | |||
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